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| R&D
Environment for Cat.6 Connecting Hardware |
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Electrical
Measurements |
| |
The following electrical
transmission parameters have been measured
for all pairs or combination of pairs for
the tested connecting hardware samples: |
| |
- Return loss from 1 MHz - 250 MHz, measured
from both sides of the connecting hardware
- Attenuation from 1 MHz - 250 MHz
- Pair-pair near end crosstalk from 1
MHz - 250 MHz, measured from both sides
of the
connecting hardware
- Pair-pair far end crosstalk from 1
MHz - 250 MHz, measured for all 2×6
combinations of pairs
- DC resistance
- DC resistance unbalance
- Current carrying capacity
- Propagation delay from 1 MHz - 250
MHz
- Delay skew from 1 MHz - 250 MHz
- Coupling attenuation and EMC performance
from 30 MHz - 1 GHz, recorded as both
near and far end measurements
- Common mode balance from 1 MHz - 250
MHz, measured as TCL from both sides of
the connecting hardware
- Transfer impedance from 1 MHz - 100
MHz
- Insulation resistance
- Voltage proof
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The following instruments
were applied for the electrical measurements: |
| |
- HP Network Analyzer, type 8753ES with
Internal S-Parameter Test Set
- BH Electronics Baluns, type 040-0093
- 3P Baluns, type 3P-250-Cat6-C
- 3P Balun, type 3P-600-Cat7
- Rohde & Schwarz Absorbing Clamp,
type MDS-21
- HP Milliohmmeter, type 4338A
- HP LCR Meter, type 4263A
- HP High Resistance Meter, type 4339A
- Danbridge Insulation Tester, type JP12A
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Final
Testing |
| |
Telebox Industries
Corp. has very extensive electrical high frequency
testing of produced
connecting hardware, which is documented as
either pass/fail result or with recording
of tested
electrical parameters in the full specified
frequency range. Failing components are offered
to the
customer with documented performance data.
Frequency of testing depends on component
type and experience, but no documented
sampling
procedure is present at Telebox Industries
Corp.
The following data for final testing at Telebox
Industries Corp. has been concluded by 3P:
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•
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Visual
inspection: |
100
% |
| •
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Continuity
(dc) testing: |
100
% |
| •
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Testing
for Shorts: |
100
% |
| •
|
Near
End Crosstalk measurements: |
10 %
- 100 %
(most of the sampling is only recorded
as fail/pass) |
| •
|
Insertion
Loss, Return Loss and
Far End Crosstalk measurements: |
Type
testing |
| •
|
High
Voltage testing and Insulation
Resistance Measurements: |
Type
testing |
|
| |
Test results are stored
in the quality department for three years.
The following instruments were applied at
Telebox Industries Corp. for performing the
ongoing
quality assurance testing: |
| |
High Frequency
Testing: |
| |
- HP Network Analyzer, type 8753E
- Agilent ENA Network Analyzer, type
E5062A
- BH Electronics Baluns, types 040-0092
and 040-0093
- North Hills Baluns, type 0322 BFX
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| |

Mobile Network Analyzer, E5062A for production |

Agilent ENA Network Analyzer, type E5062A |

HP Network
Analyzer, type 8753E |

Agilent ENA
Network Analyzer, type E5062A |

North Hills Baluns, type 0322 BFX |
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dc Resistance and
Short Circuit Testing: |
| |
- Microtest dc test equipment, type CT-8687
- Microtest dc test equipment, type CT-8681
- Wayne Kerr LCR Meter, type 4273
- Chen Hwa Milliohmmeter, type 502AC
- Instek AC/DC Withstand Voltage / Insulation
Tester, type GPI-735
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Microtest dc
test equipment, type CT-8687
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Microtest dc
test equipment, type CT-8681 |

Wayne Kerr
LCR Meter, type 4273 |

Chen Hwa Milliohmmeter,
type 502AC |

Instek AC/DC
Withstand Voltage / Insulation Tester,
type GPI-735 |
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